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Predictive Maintenance and RCA

predictive maintenance
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3' read

Problem

There is an excessive number of data points and alerts which need continuous monitoring for facility water pumps and complex machine equipment. Previous analytical alert system was 10-15 years outdated and failed capture alerts and on-time, leading to down-time and supply-interruption. Shortage of maintenance personnel requires precise optimization of resources.

Solution

  • Identified data quality issues in pre-processing and performed cross-environment data quality cleaning for optimal results.

  • To account for large amount of equipment types and data to be considered, we trained a GenAI model to recognise patterns in data leading to equipment issues.

  • Model classified and dynamically ranked problematic equipment due to historic issue log, time of year, etc.

  • Built LLM-based / AI Chatbot interface which allowed technicians to prompt the model on root-cause of issue and recommended solution.

  • Deployed on Palantir & MongoDB seamlessly integrating into existing infrastructure, centralizing management / monitoring and connecting with existing processes.

Impact

  • Predictive alerts on centralized system

  • Reduced technician cost from improved root-cause analysis​

  • Improved resource optimisation 

  • GenAI dynamic model selection, resulting in simplified workflows

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+41 79 150 07 64

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Seefeld, Dufourstrasse 49,  8008, Zurich, Switzerland

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